Bamboo Flooring Manufacturers
- Cali Fossilized Antique Java Bamboo 5 3/8 In W X 9/16 In T Handscraped Solid Hardwood Flooring (21.5 Sq Ft) In The Hardwood Flooring Department At Lowes.com
- Can You Refinish Bamboo Flooring? Here's How
- Strand Woven Bamboo Flooring Manufacturing Process
- Strand Woven Bamboo Flooring Manufacturing Process
HAWA bamboo products are manufactured to the company's specifications set by a team of factory inspectors to meet the stringent U.S. building standards. This factory is ISO 9001:2000 and 14001 Certified with 11 quality control inspection stations within the production process. A quality control engineer performs spot checks throughout the entire production line as the material is being produced.
The culms of the bamboo plant grow to height of 80 feet and diameters of up to 8 inches. A date is etched into each bamboo stalk to indicate appropriate harvest time to maintain sustainability. The MOSO specie of bamboo specified by HAWA is harvested at 4 to 6 years for a more durable finished product and to ensure stability and clarity of color.
Unlike hardwood trees requiring more than 60 years to mature, bamboo is a grass that is renewably harvested over and over from the same plant.
Cali Fossilized Antique Java Bamboo 5 3/8 In W X 9/16 In T Handscraped Solid Hardwood Flooring (21.5 Sq Ft) In The Hardwood Flooring Department At Lowes.com
HAWA takes it one environmental step farther by virtually eliminating the formaldehyde level of the adhesive used in the lamination process. In addition, the company specifies a water-based, solvent free, 100% solids finish in the manufacture of its prefinished line of products.
The bamboo stalk is split into slats to extract the premium part of the culms. The slats are then laminated with an environmentally safe adhesive under hydraulic pressure to produce planks for flooring, panels and veneer.
The slats of bamboo are boiled in a solution of water, hydrogen peroxide, and borate solution to eliminate pests and mildew, then kiln-dried to remove moisture. The slats are kiln-dried to a minimum of 5% and a maximum of 8-10% moisture content. Raw flooring blanks are stored in a humidity-controlled warehouse for 2 weeks to achieve 8%-10% delivered moisture content.
A Side By Side Comparison: Bamboo And Wood Flooring
Flooring planks and flooring accessories, such as moldings are produced to yield uniform pieces free from any flaw that will produce tear-outs or voids within the final product.
The first finish application for HAWA prefinished flooring is the sealer coat followed by the aluminum oxide coatings that protects the fiber. Next is the aluminum oxide coating, followed by high quality polyurethane coating for easy refinishing.
The Hawa Carbonized bamboo flooring is produced by pressure heating the natural bamboo fiber. The longer period of time that the natural bamboo is subjected to heat, the darker the sugar compounds become and thereby producing a carbonized color.Bamboo shoots are new growth from the universally abundant bamboo plant. Contrary to popular belief, bamboo is not wood; it's a grass. However, this doesn't mean you should worry about bamboo flooring durability. Bamboo is actually a choice building material thanks to its strength, durability, and eco-friendly properties. Unlike most trees, bamboo grass matures and can be harvested in three years. While bamboo grows around the globe, most of the plants that are used for flooring come from China. The bamboo shoots are harvested within 3 to 6 years; these shoots are mature enough to provide optimal bamboo flooring hardness.
Can You Refinish Bamboo Flooring? Here's How
The bamboo is put through a splitting and sizing machine to be crosscut to identical lengths. The internal knots are removed and the outer skin is peeled.
To remove insects, grime, and sugars, (and additionally, to prevent future decay), the bamboo is boiled in hot water to which preservatives have been added. One of the most crucial steps in the manufacturing of bamboo floors is allowing the bamboo to air dry and then kiln dry to an 8 to 14 percent moisture level after the anti-insect boiling water bath. The drying process usually takes about 5 days.
Strips of bamboo are set perpendicular to face veneers and then laminated together using adhesive and a two-dimensional hot press machine. The source of heat is steam, or high-frequency heat. The direction in which the strip of bamboo and the face veneers are laminated in, determines whether the flooring is vertical or horizontal. The process combines bamboo strips into large boards of strengthened flooring material.
Strand Woven Bamboo Flooring Manufacturing Process
of bamboo floors is performed by heating the bamboo using steam treatment in a closed container. The darker color is a result of the sugars in the bamboo caramelizing due to the high heat. The longer the bamboo is allowed to process, the darker the color will be. However, the carbonization process may weaken the strength of the bamboo flooring by 10 to 30 percent. Alternatives to carbonization are bleaching, a process in which the bamboo is brushed with bleaching agents, and painting or staining the bamboo to attain the desired color and luster.
The bamboo is cut to the desired length and width using a wood sawing machine. The large boards of bamboo are inserted into the machine, and from therein, they are mechanically cut into planks. Machines are also used to mold the bamboo into desired shapes and finishes.
The bamboo planks are sanded using a wide sanding belt to smoothen and level the surface boards. The sanding belt provides a smooth finish to the bamboo floors, which are thereafter, inspected, packaged, and exported.
China Solid Bamboo Manufacturers
The bamboo is put through a splitting and sizing machine to be crosscut to identical lengths. The internal knots are removed and the outer skin is peeled.
To remove insects, grime, and sugars, (and additionally, to prevent future decay), the bamboo is boiled in hot water to which preservatives have been added. One of the most crucial steps in the manufacturing of bamboo floors is allowing the bamboo to air dry and then kiln dry to an 8 to 14 percent moisture level after the anti-insect boiling water bath. The drying process usually takes about 5 days.
Strips of bamboo are set perpendicular to face veneers and then laminated together using adhesive and a two-dimensional hot press machine. The source of heat is steam, or high-frequency heat. The direction in which the strip of bamboo and the face veneers are laminated in, determines whether the flooring is vertical or horizontal. The process combines bamboo strips into large boards of strengthened flooring material.
Strand Woven Bamboo Flooring Manufacturing Process
of bamboo floors is performed by heating the bamboo using steam treatment in a closed container. The darker color is a result of the sugars in the bamboo caramelizing due to the high heat. The longer the bamboo is allowed to process, the darker the color will be. However, the carbonization process may weaken the strength of the bamboo flooring by 10 to 30 percent. Alternatives to carbonization are bleaching, a process in which the bamboo is brushed with bleaching agents, and painting or staining the bamboo to attain the desired color and luster.
The bamboo is cut to the desired length and width using a wood sawing machine. The large boards of bamboo are inserted into the machine, and from therein, they are mechanically cut into planks. Machines are also used to mold the bamboo into desired shapes and finishes.
The bamboo planks are sanded using a wide sanding belt to smoothen and level the surface boards. The sanding belt provides a smooth finish to the bamboo floors, which are thereafter, inspected, packaged, and exported.
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